The application of air compressor in bottle blowing machine is a key technical link, which directly affects the molding quality and production efficiency of bottles. The following are some of the technologies and advantages used by air compressors in blow molding machines:
1.Precise control of pressure and flow: The blow molding machine has specific requirements for the pressure and flow of compressed air, and the air compressor needs to be able to provide stable pressure and sufficient flow to meet the needs of the blowing process. Generally speaking, the air pressure of the blow molding machine is between 0.8-1.2MPa, and the flow rate depends on the production capacity and ductility requirements of the blow molding machine.
2.Oil-free compressed air: To ensure the cleanliness and quality of the bottles, the blow molding machine requires oil-free compressed air. An oil-free air compressor can provide pure compressed air, avoiding oil contamination of the preforms and affecting the appearance and performance of the product.
3.Energy-saving and highly efficient: Modern air compressors, such as screw air compressors, offer advantages such as energy-saving, high efficiency, strong reliability, and low noise, making them more suitable for the stable operation and energy-saving needs of bottle blowing machines. For example, water-lubricated screw air compressors can save about 20% or more energy compared to traditional oil-lubricated screw air compressors.
4.Compact structure and small footprint: The blow molding machine usually needs to install multiple pieces of equipment in a limited space, so the structural design of the air compressor needs to be compact to reduce the footprint and improve the efficiency of space utilization.
5.Low noise and vibration: In order to improve the working environment and improve the comfort of operators, the air compressor should have the characteristics of low noise and low vibration during operation.
6.Intelligent control: The air compressor is equipped with an advanced intelligent control system, which can realize the functions of remote monitoring and fault warning, improve the operation stability and reliability of the equipment, and reduce the failure rate and downtime.
7.High output: The air compressor needs to be able to support the high output requirements of the blow molding machine and ensure a continuous and stable production process.
8.Stability: The stability of the air compressor is very important to ensure the stable operation of the blow molding machine for a long time, so as to avoid affecting the production efficiency due to insufficient or excess air pressure.
9.Adaptation to Hot Filling: For beverages that require hot filling, the air compressor needs to provide heat-resistant compressed air to prevent bottles from deforming during the filling process.
Through these technologies and advantages, the air compressor provides stable, efficient, oil-free compressed air for the blow molding machine, ensuring the quality of bottle shaping and production efficiency.